Production Manager

Job Description:

Job Description: Production Manager – Transformer Division (Electrical Engineering Background)

Position: Production Manager
Department: Transformer Division

Job Summary:

We are seeking a skilled and experienced Production Manager for our Transformer Division who will oversee and manage all aspects of the manufacturing process. The ideal candidate should have a solid background in Electrical Engineering and possess a strong understanding of transformer production, quality control, and manufacturing processes.

Key Responsibilities:

1. Production Management:

   • Oversee the daily operations of the transformer production line to ensure production targets and quality standards are met.
   • Develop and implement production plans and schedules to optimize resources and reduce downtime.
   • Monitor the production process to ensure timely delivery of transformers while maintaining product quality.

2. Team Leadership:

   • Lead, train, and manage production staff, including engineers, technicians, and operators.
   • Foster a positive and productive work environment, promoting teamwork, safety, and adherence to industry standards.
   • Conduct regular performance reviews and provide guidance for continuous improvement.

3. Quality Control:

   • Ensure that all transformers produced meet industry standards and customer specifications.
   • Work closely with the Quality Assurance (QA) team to implement and enforce stringent quality control procedures.
   • Troubleshoot and resolve quality-related issues and implement corrective actions.

4. Process Optimization:

   • Analyze production processes and identify areas for improvement in terms of efficiency, cost reduction, and product quality.
   • Implement lean manufacturing practices and monitor KPIs to track performance and identify bottlenecks.
   • Continuously improve production processes using Six Sigma, Kaizen, or other process optimization techniques.

5. Maintenance and Equipment Management:

   • Ensure that all machinery and equipment are properly maintained and available for production.
   • Coordinate with the Maintenance Department to schedule preventive maintenance and resolve any equipment failures or downtime.

6. Compliance and Safety:

   • Ensure compliance with all health, safety, and environmental regulations.
   • Conduct regular safety audits and training programs to ensure a safe working environment.
   • Monitor production processes for potential hazards and enforce safety protocols.

7. Cost Management:

   • Monitor production costs, including raw materials, labor, and overheads, and work to stay within budget.
   • Identify cost-saving opportunities and implement strategies for resource optimization.

8. Reporting and Documentation:

   • Maintain accurate production records and reports on production performance, output, quality issues, and other key metrics.
   • Report to senior management on production status, challenges, and proposed solutions.

Qualifications:

• Educational Qualification:

  • Bachelor's degree in Electrical Engineering or a related field.

• Experience:

  • Minimum of 5-7 years of experience in a production management role, preferably in transformer manufacturing or electrical equipment manufacturing.
  • Strong knowledge of electrical transformer design, manufacturing processes, and materials.
  • Proven experience in managing teams and optimizing production workflows.

• Skills:

  • Strong understanding of transformer production processes, electrical engineering principles, and materials used in transformer manufacturing.
  • Proficiency in production planning and control systems, including ERP software.
  • Familiarity with lean manufacturing, Six Sigma, and other process improvement methodologies.
  • Excellent leadership, communication, and interpersonal skills.
  • Ability to analyze data, troubleshoot problems, and make data-driven decisions.

• Certifications (preferred):

  • Any relevant certifications in quality management, project management, or lean manufacturing would be an advantage.