Section Head - Maintenance

Job Description:

Section Head – Production Maintenance

Location: Sanand (Gujarat)

Qualification: Degree (Electrical / Electronics)

Experience: 8 to 15 years

Technical Skills Required

• Detail understanding of production equipment’s and SPM’s
• Knowledge of meter related testing as per IS/IEC.
• Understanding of Electronics Hardware testing & trouble-shooting based on Micro-controller & Analog and Digital Signal.
• MTTR/MTBF/OEE, Preventive Maintenance, Corrective Maintenance, Predictive maintenance & TPM
• Spare Management
• Knowledge of PLC trouble shooting (SPM Machine), Sensor, Solenoid, Relay, SSR, Thermocouple, RTD
• Knowledge of Electrical wiring, Electrical Drawing, Pneumatic –solenoid, Cylinder, Relay and sensor.
• Knowledge of trouble-shooting, debugging and CPK data analysis, data and statistical.
• Software hands-on with Auto cad, Altium, & correl draw.
• Understanding of industrial 4.0 and its use, IOT and SCADA.
• Statistics and analytical skills

Job Description

• Ensures that production equipments are performing effectively and efficiently
• Review deficiencies noted during corrective maintenance
• Establishes and monitors programs for critical equipment analysis and condition monitoring techniques
• Responsible for maintaining and controlling equipment MIS.
• Develops standards for major maintenance overhauls and outages
• Serves as the focal point for monitoring performance indicators for maintenance management.
• Responsible for analyzing equipments, operating data and publish MIS.
• Monitor and control the calibration management of measurement equipment
• Team development and skill enhancement.

• Define/Develop new products manufacturing process and improve existing
• Manufacturing processes to meet increasing production targets.
• To facilitate production from product integration to packing stage for all the tools, testing equipment’s, jigs & fixtures
• Vendor Co-ordination for development of Test equipment and various tools to be used in manufacturing.
• Execute preventive maintenance of all the equipment by ensuring proper maintenance plans & reviewing & improving maintenance checklists from time to time wherever required so as to ensure the high standards of the equipment
• Responsible for reduction of Process scrap generation, Optimization of line process, and Line balancing.
• Responsible for Pilot run/introduction of new products with complete work content, line layouts, planning & procurement of jigs/fixtures & tools.
• Maintaining all the records to comply with ISO requirements as per department objectives.
• Establish & up-grade Quality Management System Processes, procedures & documentation for ISO9001:2000, ISO14001.
• Deploying work instruction & Operating Instruction for equipment on the shop floor.
• Responsible for improving equipments up time, MTBF & OEE.
• To maintain equipment’s breakdown record & analysis of equipment breakdowns by taking actions so as to eliminate the possible causes of repetitive failures & carry out FMEAs on equipments to ensure equipment uptime as per objectives
• Assists in manufacturing processes improvements, defects analysis with Shainin DOEs, 7QC tools and why-why analysis in existing products.
• Data Analysis of various testing results by continuous monitoring of First Time yields & carrying out analysis to improve the FTYs and reduce the IFR.
• The role is responsible for process analysis, standardization of processes, implementation, and improvements
• To ensure conformance of products as per Quality standards.
• To ensure optimum availability of spares for equipments with spare parts management