Engineer - Quality Control

Job Description:

Key Responsibilities:
Quality Assurance & Control:
 Oversee quality control activities in the Enamelling section for copper and aluminium
wires, strips, and CTC.
 Ensure compliance with customer specifications, national/international standards
(IEC, IS, NEMA, ASTM, etc.), and internal quality norms.
 Monitor and verify raw material, in-process, and finished goods quality.
 Conduct coating thickness, adhesion, flexibility, pinhole, breakdown voltage, and
other enamel quality tests as per standards.
 Maintain records of quality inspections, test results, and certifications.
Process Control & Improvement:
 Implement and monitor SPC (Statistical Process Control), MSA, and corrective action
measures in the Enamelling process.
 Work closely with the Production team to maintain process parameters like
temperature, speed, solvent control, and curing.
 Identify and address process deviations to minimize defects such as cracks,
pinholes, bubbles, or uneven coatings.
 Drive Kaizen, Lean, and Six Sigma initiatives for process improvements.
Customer & Compliance:
 Handle customer complaints, RCA (Root Cause Analysis), and CAPA (Corrective &
Preventive Actions).
 Conduct supplier and internal audits for quality compliance.
 Ensure compliance with ISO 9001, IATF 16949, ISO 14001, and other relevant
certifications.

 Liaise with customers for product approvals, quality trials, and audits.
Team Leadership & Training:
 Lead and manage the quality team in the Enamelling section.
 Provide technical guidance, training, and mentoring to QC engineers and inspectors.
 Develop SOPs, work instructions, and inspection checklists.

Key Skills & Competencies:
 Strong technical knowledge of Enamelling process for copper & aluminium
wires/strips/CTC.
 Expertise in enamel testing methods (pinhole, cut-through, dielectric breakdown,
abrasion resistance, heat shock, etc.).
 Familiar with international quality standards (IEC 60317, IS 13730, NEMA MW
standards, etc.).
 Hands-on experience in quality management systems, audits, and customer
complaint handling.
 Proficiency in MS Office, Microsoft Navision ERP systems, and statistical quality
tools.
 Strong analytical, problem-solving, and decision-making skills.
 Leadership ability to manage cross-functional teams effectively.