Production Manager For Fenestration / Fabrication (Design of UPVC windows and doors), Hosur

Unique Role

Production Manager 

Function

Production/Manufacturing

Industry

Fenestration / Fabrication

Experience Range

10-15 years

Desired Qualification

B.E/B.Tech Mechanical/Industrial & Production engineering

Desired Industry / Functional Exposure

Fenestration Industry/ uPVC fabrication/Aluminum Fabrication/Auto Industry/ Auto Ancillaries. Good in production management in a factory environment. 5 years in Managerial Role. Able to handle 200+ Manpower. Able to handle CNC machines, Metal processing machines, Assembly machines. Good Technical knowledge about Machines and processing; Knowledge of Quality standards, systems and procedures of ISO 9001:2015 and ISO-14001:2015

Reporting to

Plant Head

Reported by

Production Section Incharges, Supervisors, Upvc, Aluminium 

Section : Areas of Responsibility

Responsibility Heads

Key Responsibilities/KRAs

Quality Improvement

- Analyse & monitor customer PPM by monitoring the rejection trends and understanding the customer specific quality requirements & take the necessary counter-measures, if required
- Stimulate employees from production department in  glass Plant to participate in various quality improvement plans to increase the level of quality
 QC circles implementation
 Monitor  improvement  activities and upgrade the processes 

Quality Management

- Monitor the compliance to ISO 9001:2015/ ISO 14001:2015/ Systems
- Monitor Audit score  5S/Safety and number of NCR's in internal / external audits
- 

Manpower Development

- Plan and develop required skill-set in department members as per respective roles and responsibility by calculating competency mapping score and monitoring actual training hours in accordance with the plan
- Set and monitor performance targets of accountability and objectives of department members as per the plan and take necessary actions to ensure the proper implementation of performance management & deployment management system in Production department.
- Analyze actual PMS reviews, annual reviews and appraisal of Non-PMS staff in accordance with the defined plan
- Build up and maintain high morale and motivation in department members
- Focus on reducing absenteeism rate of direct labour and indirect labour
- Prepare and monitor resource & manpower plan to finalize budget for the two in order to adhere to the company standards 

Cost

Monitor process yield for window plant  to achieve the budget cost
 Review & conduct group activity to reduce cost of production consumables
 Analyze actual cost savings as per the defined plan
 Monitor and review manpower productivity sq. ft produce/person/month

Budgeting 

- Prepare and monitor annual and monthly production budget for production quantity, yields, utility consumption, production of spares & consumables, overheads and capital expenditure
- Ensure timeliness of budget submission

Production

- Achieve and ensure maximum capacity utilization in order to achieve budgeted production volume and cost
- Monitor gaps in process with the help of gap analysis and results monitoring on daily basis
- Develop, upgrade and modify production equipment's, processes and systems as per business requirement
- Monitor no. of improvement projects initiated and actual savings as compared to planed savings
- Monitor the process enhancement projects to ensure Quality improvement of products as per customer specific requirement and achieve desired level of productivity
- Monitor the PPC plan in  window  plant and take necessary actions to adhere to the set production targets
- Monitor & implement SOP's for safety to build safe working environment by adhering to safety norms in place
- Undertake learning and development program for self and team members to ensure effective knowledge capability enhancement