Die Casting Machine Maintenance Engineer
2 Nos.
125684
Full Time
6.0 Year(s) To 8.0 Year(s)
7.00 LPA TO 8.00 LPA
Production / Quality / Maintenance
Auto/Auto Ancillary
B.Tech/B.E. - Electrical; B.Tech/B.E. - Mechanical
Job Description:
To ensure maximum uptime, reliability, and safe operation of High-Pressure Die Casting (HPDC) / Gravity Die Casting (GDC) machines and auxiliary equipment through advanced preventive, predictive, and breakdown maintenance, while optimizing spare parts inventory and reducing maintenance costs
Key Responsibilities
1. Maintenance & Troubleshooting (6-8 Years Expertise)
- Perform complex troubleshooting and repair of HPDC machines (Buhler, ItalPresse, Toshiba, LK, Yizumi).
- Expertise in hydraulic systems, including troubleshooting high-pressure pumps, proportional valves, servo valves, and cylinder repairs.
- Repair mechanical systems: toggle mechanisms, tie-bar alignment, and die-locking systems.
- Repair, maintain, and set up trimming presses, ladlers, sprayers, and extractor robots.
- Ensure proper functioning of furnace, crucible, heating, and metal pouring systems.
2. Preventive & Predictive Maintenance
- Develop and execute daily, weekly, and monthly Preventive Maintenance (PM) schedules to minimize downtime.
- Implement predictive maintenance techniques (vibration analysis, thermography, oil analysis).
- Manage cooling system maintenance (heat exchangers, water towers) to prevent die soldering.
3. Electrical & Automation Control
- Troubleshoot PLC (Siemens, Allen Bradley), relay logic, and electrical control panels.
- Diagnose sensor issues, limit switches, and safety interlocks.
4. Documentation & Compliance
- Maintain comprehensive machine history logs, breakdown reports, and spare parts inventory.
- Adhere to IATF 16949 and ISO 9001:2015 quality standards for maintenance documentation.
- Enforce LOTO (Lock-Out/Tag-Out) safety protocols.
5. Team Leadership & Improvement
- Lead a team of technicians for shift operations (if required).
- Conduct Root Cause Analysis (RCA/5 Why) for major breakdowns and implement CAPA.
- Drive 5S, TPM (Total Productive Maintenance), and Kaizen initiatives.
Required Skills & Qualifications
- Technical Knowledge: Deep understanding of die casting processes (aluminum/zinc).
- Drawings: Ability to interpret hydraulic and electrical schematics.
- Software: Proficiency in ERP systems (SAP/Oracle) for spare parts management.
- Tools: Hands-on experience with tool room equipment (Lathe, Drilling, Grinding).
Company Profile
The compnay is a leading provider of automation solutions for High Pressure Die Casting (HPDC) industries across India.
Apply Now
- Interested candidates are requested to apply for this job.
- Recruiters will evaluate your candidature and will get in touch with you.