Sr. Engineer / Jr. Manager (VTL Setter)
Job Description:
Position Title: Sr. Engineer / Jr. Manager (VTL Setter)
Position Reporting To HOD – Manufacturing Technology
Work Location Kothur – Hyderabad
No of Positions: 02
Department: Manufacturing Technology – Machine Shop
Primary Role
- The VTL Machine Setter is responsible for preparing, setting, and operating Horizontal Machining Centers to ensure precision machining of components as per production requirements. This role demands strong technical expertise in CNC machining, fixture setting, tool selection, and adherence to quality standards.
Key Responsibilities
- Setup and prove out of new parts on VTL machines with 100% CMM and manual inspection ok.
- Ensure right alignment and clamping, adjust offsets, tool lengths. , and cutting parameters for optimal performance.
- Detailed study of component drawing, GD&T requirements, process documents, propose right cutting tool strategy, methods, cutting tool selection.
- Adjust cutting feeds and speeds during the first-off run to optimize cycle times and tool life.
- Troubleshoot program errors and make necessary offsets or code adjustments to meet tolerances.
- Monitor machine operation to detect malfunctions, vibration, or tool wear.
- Perform "First Off" inspection to verify part dimensions against the drawing before going to next part.
- Use precision measuring instruments (Micrometers, Vernier Calipers, Height Gauges, Bore Gauges, CMM) to ensure adherence to tolerances.
- Perform daily preventive maintenance (checking oil levels, coolant concentration, chip conveyor operation).
- Ensure the machine and surrounding area are clean (5S standard).
- Adhere to all safety protocols, including the use of PPE and proper lock-out/tag-out procedures.
- Conduct toolpath simulations and dry runs to ensure error-free machining
- Collaborate with MFT, production, quality, CMM teams to ensure manufacturability and compliance.
- Troubleshoot machining issues & work on continues improvement to reduce cutting tool consumption, improve the product quality & reduce the cycle time reduction.
Qualifications, Experience :
- DME / B. Tech with 5+ years of experience
- Expert with latest Fanuc controllers.
- Added advantages: Mastercam
Company Profile
Company was founded in 1983 and is India's largest and most reputed manufacturer of Electrical Steel Laminations, Motor Cores, Sub-Assemblies, Die-Cast Rotors and Press Tools.
We are proud to be the largest exporter of laminations from India. We have already diversified into manufacturing of Castings, Steel Fabricated Parts and machined components stator and rotor assemblies with plans of diversifying into forgings. Growth is targeted through continuous forward and backward integration plus enhancement of capacities.
Apply Now
- Interested candidates are requested to apply for this job.
- Recruiters will evaluate your candidature and will get in touch with you.