Shop Floor & Production Manager –
Job Description:
Job Description
Workshop / Shop Floor & Production Manager – Metal Fabrication Manufacturing Unit
Position Title:
Workshop / Shop Floor Cum Production Manager
Department:
Production & Operations
Reporting To:
Plant Head / Factory Head / Director – Operations
Location:
Manufacturing Unit / Factory
Job Summary:
The Workshop / Shop Floor Cum Production Manager will be responsible for managing end-to-end production operations and shop floor activities in a metal fabrication manufacturing unit. The role includes production planning, manpower management, fabrication process supervision, quality control, machine utilization, safety compliance, productivity improvement, and timely execution of production schedules to meet customer delivery commitments.
The candidate should possess strong technical knowledge of metal fabrication processes, production control, workforce handling, and continuous improvement practices.
Key Responsibilities
- Production Planning & Control
- Plan and execute daily, weekly, and monthly production schedules.
- Ensure production targets are achieved within specified timelines.
- Coordinate with Planning, Stores, Purchase, Quality, and Maintenance departments for uninterrupted production flow.
- Monitor production output, bottlenecks, and process delays.
- Ensure optimum utilization of manpower, machines, and raw materials.
- Prepare production MIS, output reports, rejection reports, and dispatch status reports.
- Shop Floor Operations Management
- Supervise complete shop floor activities including:
- Cutting
- Shearing
- Bending
- Punching
- Welding
- Grinding
- Fabrication
- Assembly
- Finishing
- Monitor workflow and ensure smooth movement of materials between processes.
- Ensure adherence to production plans, SOPs, and work instructions.
- Conduct production meetings and shift handover reviews.
- Resolve operational issues affecting production efficiency.
- Manpower & Workforce Management
- Supervise production supervisors, welders, fitters, machine operators, fabricators, helpers, and contract workers.
- Ensure proper deployment of manpower based on production priorities.
- Monitor attendance, discipline, productivity, and shift management.
- Identify skill gaps and coordinate training for workers.
- Maintain healthy industrial relations and shop floor discipline.
- Quality Assurance & Control
- Ensure products are manufactured as per engineering drawings, specifications, and quality standards.
- Coordinate with QA/QC department for stage inspections and final inspections.
- Reduce rejection, rework, and process defects.
- Implement corrective and preventive actions for recurring quality issues.
- Ensure traceability and proper production documentation.
- Machine & Equipment Management
- Monitor machine performance, uptime, and utilization efficiency.
- Coordinate preventive and breakdown maintenance activities.
- Ensure proper usage and maintenance of fabrication machines, welding equipment, tools, and fixtures.
- Minimize machine downtime and production interruptions.
- Productivity Improvement & Process Optimization
- Drive Lean Manufacturing, 5S, Kaizen, and continuous improvement initiatives.
- Improve production efficiency, cycle time, and workflow management.
- Reduce wastage, scrap generation, and idle time.
- Implement process improvements to increase output and reduce production cost.
- Safety, Health & Compliance
- Ensure strict adherence to factory safety norms and PPE compliance.
- Conduct safety meetings, toolbox talks, and awareness sessions.
- Ensure safe operation of fabrication machinery and handling of gases/materials.
- Coordinate with EHS team for accident prevention and corrective measures.
- Maintain compliance with factory and statutory safety regulations.
- Material & Inventory Coordination
- Coordinate with Stores department for timely availability of raw materials and consumables.
- Monitor material consumption and control wastage.
- Ensure proper handling and storage of raw materials, WIP, and finished goods.
- Verify material requisitions and stock utilization.
- Reporting & Documentation
- Maintain daily production records and operational reports.
- Prepare reports related to:
- Production Output
- Rejection & Rework
- Machine Downtime
- Manpower Utilization
- Productivity
- Dispatch Status
- Submit management reports within defined timelines.
Required Qualifications
- Diploma / B.Tech / BE in Mechanical Engineering, Production Engineering, or related discipline.
- Additional certifications in Welding Technology, Lean Manufacturing, Six Sigma, or Production Management preferred.
Experience Required
- 10–18 years of experience in metal fabrication manufacturing operations.
- Strong experience in shop floor handling, production planning, and fabrication management.
- Experience in heavy fabrication, structural fabrication, sheet metal, engineering products, or industrial equipment manufacturing preferred.
Technical Skills
- Knowledge of fabrication and welding processes.
- Ability to read engineering drawings and fabrication layouts.
- Knowledge of CNC machines, fabrication tools, and production equipment.
- Understanding of production planning and inventory control.
- Exposure to Lean Manufacturing, 5S, Kaizen, TPM, and productivity improvement techniques.
Key Skills
- Production Planning & Execution
- Shop Floor Management
- Leadership & Team Handling
- Problem Solving & Decision Making
- Productivity Improvement
- Quality Management
- Safety Management
- Communication & Coordination
- Time Management
- Cost Control & Operational Efficiency
Preferred Industry
- Metal Fabrication
- Heavy Engineering
- Structural Fabrication
- Sheet Metal Manufacturing
- Industrial Equipment Manufacturing
- Engineering & Manufacturing Units
Compensation:
As per company standards and candidate experience.
Working Conditions:
- Factory / Shop Floor based role
- May require rotational shifts and extended working hours based on production requirements
- Frequent interaction with production teams, maintenance, quality, planning, and management teams
Key Skills :
Company Profile
It is an ISO 9001 certified manufacturer supplier and exporter of a wide range of manhole covers fabricated gratings casting products and construction material accessories used in infrastructure and building projects. Its products are made from high quality raw materials to ensure strength durability and performance for utilities fencing drainage and industrial applications. With a well equipped manufacturing facility and experienced team it delivers products that meet global quality standards and are distributed across multiple international markets. The organization focuses on strong customer relationships timely delivery and continuous improvement in its product offerings.
Apply Now
- Interested candidates are requested to apply for this job.
- Recruiters will evaluate your candidature and will get in touch with you.