Engineer – Production (Molding)

Job Description:

The Engineer – Production (Molding) will be responsible for planning, executing, and monitoring daily molding operations to achieve production targets while ensuring compliance with quality, safety, and productivity standards. The role requires hands-on expertise in rubber, silicone, plastic molding processes and continuous improvement initiatives.

Key Responsibilities

Production Operations

• Execute daily production plans for molding machines as per schedule.
• Monitor and control molding processes to achieve production, quality, and efficiency targets.
• Ensure optimum machine utilization and minimize downtime.
• Coordinate with Planning, Tool Room, Maintenance, Quality, and Stores departments for smooth operations.
• Ensure adherence to production SOPs, process parameters, and work instructions.

Process & Technical Management

• Set and monitor molding process parameters for consistent product quality.
• Troubleshoot molding defects and process-related issues.
• Support mold trials, process validation, and new product development activities.
• Optimize cycle time, material consumption, and machine productivity.
• Participate in continuous improvement and cost-reduction initiatives.

Quality Assurance

• Ensure production activities comply with quality standards and specifications.
• Coordinate with QA/QC teams to address quality issues and implement corrective actions.
• Maintain production records, batch documentation, and traceability requirements.
• Support audits and compliance requirements.

Team Management

• Supervise machine operators and production technicians.
• Allocate manpower effectively across shifts.
• Conduct on-the-job training and skill development programs.
• Ensure discipline, safety awareness, and adherence to company policies.

Safety & Compliance

• Ensure compliance with EHS policies and safe work practices.
• Maintain good housekeeping and 5S standards in the production area.
• Report and investigate safety incidents, near misses, and process deviations.

Reporting & Documentation

• Prepare daily production reports, rejection analysis, and efficiency reports.
• Monitor KPIs such as OEE, productivity, rejection rates, downtime, and material yield.
• Maintain shift-wise production records and machine performance data.

Required Qualifications

• Bachelor's Degree / Diploma in Mechanical Engineering, Polymer Engineering, Plastics Engineering, Production Engineering, or related field.
• 2–6 years of experience in molding operations within rubber, silicone, plastic, medical devices, or polymer manufacturing industries.

Required Technical Skills

• Hands-on experience in:
  • Compression Molding
  • Injection Molding
  • Transfer Molding
  • Silicone & Rubber Molding Processes
• Knowledge of molding machine setup and troubleshooting.
• Understanding of process validation and quality control requirements.
• Familiarity with Lean Manufacturing, Kaizen, OEE, 5S, and TPM concepts.
• Knowledge of GMP, ISO, and cleanroom manufacturing practices is preferred.
• Proficiency in MS Excel and ERP systems.

Key Competencies

• Problem-solving and analytical skills
• Production planning and execution
• Process optimization
• Team leadership and coordination
• Communication and reporting skills
• Quality and compliance orientation
• Continuous improvement mindset

Preferred Industry Background

Candidates from the following industries will be preferred:

• Silicone & Rubber Products
• Polymer Manufacturing
• Medical Devices
• Pharmaceutical Components
• Injection Molding & Plastic Processing
• Automotive Rubber Components
• Industrial Polymer Products