Coil Winding Section Manager Transformer
1 Nos.
148465
Full Time
15.0 Year(s) To 22.0 Year(s)
25.00 LPA TO 25.00 LPA
Other
Construction/EPC/MEP/Engineering
B.Tech/B.E. - Electrical
Job Description:
| Coil Winding Section Manager | |
| Detailed Job Description — Transformer Manufacturing Plant, Chittoor | |
| Designation | Coil Winding Section Manager |
| Department | Winding Shop – Transformer Manufacturing |
| Reporting To | Head – Manufacturing / Plant Head |
| Location | Chittoor, Andhra Pradesh |
| Transformer Capacity Range | Up to 20 MVA (Power & Distribution Transformers) |
| Qualification | B.Tech (Electrical Engineering) |
| Experience | 15 Years (Transformer / Heavy Electrical Equipment Manufacturing) |
| JOB PURPOSE | |
| Manage HV, LV, and tapping coil winding operations for power and distribution transformers, ensuring dimensional accuracy, insulation integrity, and turns/tapping precision as per design. Drive winding-shop productivity, quality, and on-time delivery of wound coils to the core-coil assembly section. | |
| PROJECT PHASE RESPONSIBILITIES | |
| • Review winding design (helical, disc, layer, CTC as applicable) and conductor specifications for new orders with the design team. | |
| • Plan and coordinate procurement of conductors (CTC, paper-covered copper/aluminium) and insulation materials (crepe paper, pressboard) with Purchase/SCM. | |
| • Set up winding machines, formers/mandrels, and tooling for new coil geometries and ratings. | |
| • Execute prototype/first coil winding trials and verify dimensions, turns count, and insulation build against drawings. | |
| • Provide winding-shop capacity and lead-time inputs during order scheduling and project planning reviews. | |
| PRODUCTION PHASE RESPONSIBILITIES | |
| • Prepare and monitor daily winding schedules across HV, LV, and tap-winding lines aligned to core-shop output and assembly pull. | |
| • Supervise winding operations for dimensional accuracy, correct turns/tap positions, and insulation layering as per drawing. | |
| • Oversee conductor and insulation material issue, consumption tracking, and scrap control. | |
| • Coordinate in-process checks (resistance, dimension, visual insulation integrity) and manage non-conformances. | |
| • Coordinate drying/pressing of wound coils prior to handover to the assembly section. | |
| • Maintain traceability of conductor batches and insulation material lots used per coil/transformer. | |
| • Ensure timely, quality handover of wound coils to the Core-Coil Assembly section as per schedule. | |
| • Coordinate preventive maintenance of winding machines with the Mechanical/Electrical maintenance teams. | |
| TECHNICAL SKILLS | |
| • Strong knowledge of transformer winding types — helical, disc, layer, continuously transposed conductor (CTC). | |
| • Understanding of insulation systems, electrical clearances, and creepage distance requirements. | |
| • Hands-on experience with manual, semi-automatic, and CNC coil winding machines. | |
| • Ability to interpret winding drawings, calculate turns ratios, and verify tap-changer connections. | |
| • Familiarity with IS/IEC standards governing transformer winding and insulation design. | |
| LEADERSHIP REQUIREMENTS | |
| • Lead winding supervisors, machine operators, and insulation-fitting staff across shifts. | |
| • Coordinate closely with Core Shop, Core-Coil Assembly, Design, and Quality teams. | |
| • Drive training on winding standards, new conductor types, and machine operation. | |
| • Conduct shift handover reviews and resolve production bottlenecks promptly. | |
| • Promote a defect-prevention and continuous improvement mindset on the shop floor. | |
| KEY PERFORMANCE INDICATORS (KPIs) | |
| • Winding defect/rework rate (%). | |
| • Turns and tap-position accuracy (first-pass, %). | |
| • On-time delivery of wound coils to assembly (%). | |
| • Conductor and insulation material yield vs. scrap norm. | |
| • Winding machine utilization/OEE. | |
| • Safety incident rate in the winding shop. | |
| SAFETY & COMPLIANCE RESPONSIBILITIES | |
| • Enforce electrical safety practices while handling conductors and testing equipment. | |
| • Ensure ergonomic lifting/handling protocols for heavy coils and formers (mechanical aids, trained riggers). | |
| • Maintain machine safety interlocks and guarding on winding equipment; enforce LOTO during maintenance. | |
| • Mandate appropriate PPE (gloves, safety footwear, eye protection) in the winding shop. | |
| • Ensure safe storage and handling of insulation materials (paper, pressboard) to prevent fire hazards. | |
| • Comply with ISO 9001 / 14001 / 45001 and plant EHS and housekeeping standards. | |
Company Profile
end-to-end approach, in-house capabilities and credentials, enable it to execute a wide range of works, from civil and structural to mechanical, electrical, plumbing, firefighting, and ventilation. It designs and builds everything from Industrial Plants to IT Parks, Airport Terminals to Townships, and more, making it a one-stop solution provider for clients across various industries.
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