Process Engineer

Job Description:

AREAS OF EXPERTISE

• Knowledge of water and wastewater treatment schemes, unit processes involved, function & operation of the unit processes.
• Preparation of Basic Engineering package (BEP) documents like process description, mass balance, Equipment list, Equipment Sizing Calculation (Process units, tanks, vessels), Utility calculations, Sludge generation calculation, Hydraulic calculation for rising mains – Pumps, Hydraulic calculation of gravity mains, process datasheet of equipment, pumps, agitators, instruments, blowers, valve schedule, pipe schedule, line schedule.
• Ability to run softwares for UF and RO system designing like Inge, Hydronautics, ROSA, DOW.
• Complete design of UF and RO system with respect to UF cycle time, RO cycle time, piping of UF and RO system, preparation of drawings for skid mounted units of UF and RO.
• Able to operate UF and RO system.
• Design of biological systems like sequential batch reactor, membrane bio reactors etc.
• Complete design of Demineralized water treatment plants i.e. DM plant, Condensate polishing unit, RO followed by DM plant.
• Preparation of Process Flow Diagram, P&ID diagrams, Hydraulic Flow Calculation & Diagram.
• Preparation of General Arrangement Drawings for process units, tanks, vessels etc.
• Preparation of General Arrangement Drawing of buildings.
• Preparation of skid mounted general arrangement drawings for vessels/UF-RO skids/chemical dosing systems.
• Preparation of Layout for entire plant according to existing (Retrofit work) or new plot plan build up.
• Responsible for conducting client/consultant meeting to get the approval on all the Basic & Design Engineering documents.
• Preparation of area classification input data and effluent summary.
• Preparation of MSDS, BOM and utility summary.
• Preparation of detailed control philosophy and operation & maintenance manual.
• Preparation of process datasheet for media/resins/chemicals/membranes.
• Co-ordination with Customers, Consultant and Vendors.
• Review of Vendor’s document & drawing.
• Technical Bid Evaluation of various bought out items.
• Preparation of Tie-In List.
• Preparation of As Built documents.
• Preparation of Material Requisitions and Purchase Requisition of Packages.
• Skill to read the tender in detail and prepare pre-bid queries from technical and commercial point of view.
• Co-ordination between Design, Planning, Procurement and Production department for all aspects related to Mechanical, Electrical & Instrumentation equipment and materials.
• Progress monitoring & expediting.
• Responsibility to execute the project from detail design phase to shipping smoothly on scheduled time.