Assistant Manager / Deputy Manager - Maintenance

Job Description:

Job Description:
* Develop and implement preventive maintenance schedules, procedures, and protocols for pumps, mechanical seals, and related equipment.
* Perform routine maintenance, repairs, and overhauls of rotary equipment, including pumps, agitators, and other types.
* Inspect, replace, and upgrade mechanical seals, including troubleshooting and resolving seal-related issues.
* Implement Condition-Based Maintenance (CBM) strategies using vibration analysis, thermal imaging, and other techniques.
* Analyze and optimize Mean Time to Repair (MTTR) metrics to minimize downtime and reduce maintenance costs.
* Identify and resolve complex mechanical issues, faults, or malfunctions using diagnostic tools and techniques.
* Perform or oversee repairs, replacements, and installations of mechanical components, equipment, or systems.
* Plan, prioritize, and coordinate maintenance activities, including scheduling and resource allocation.
* Ensure compliance with quality standards, safety regulations, and industry best practices.
* Maintain accurate records of maintenance activities, including work orders, reports, and equipment history.
* Work with other departments to optimize equipment performance and minimize disruptions.
* Analyze data and implement improvements to maintenance processes, procedures, and strategies.
* Conduct RCA to identify root causes of equipment failures, quality issues, or safety incidents.
* Develop and implement CAPA plans to address root causes, prevent recurrence, and improve overall performance.
* Develop and manage capital expenditure projects for new equipment installations, upgrades, or replacements.
* Prepare and justify project proposals, including cost-benefit analysis and ROI calculations.
* Develop and manage piping fabrication projects, including design, procurement, and installation.
* Ensure compliance with ASME, API, and other relevant standards.
* Develop and manage BOMs for maintenance and capex projects.
* Prepare and submit purchase requisitions for materials, equipment, and services.
* Develop and manage turnaround budgets and schedules.
* Coordinate with other departments to ensure effective turnaround execution.
* Ensure compliance with IBR requirements for static equipment, including boilers, heat exchangers, and tanks.
* Ensure proper installation, maintenance, and testing of safety accessories, including rupture discs and safety valves.
* Strong knowledge of pump mechanics, mechanical seals, and CBM strategies
* Experience with vibration analysis, thermal imaging, and other diagnostic tools
* Excellent problem-solving, communication, and project management skills
* Familiarity with ISO standards, IBR regulations, and safety regulations
* Proficiency in English and Hindi
* Experience in PA, MA, and BA processes (not mandatory)

Key Performance Indicators (KPIs)
* MTTR (Mean Time to Repair)
* MTBF (Mean Time Between Failures)
* OEE (Overall Equipment Effectiveness)
* Maintenance Cost as a Percentage of Replacement Asset Value (RCAR)
* Schedule Compliance
* Safety Incident Rate
* Project ROI (Return on Investment)