1 Opening(s)
2.0 Year(s) To 5.0 Year(s)
2.40 LPA TO 4.20 LPA
Machine Setup & Alignment:
Align web and flange plates accurately on the machine bed using guide rollers and hydraulic clamping systems.
Set up welding heads, ground connections, and wire feeds for the Submerged Arc Welding (SAW) process.
Parameter Configuration & Operation:
Input and adjust operational parameters via the PLC / HMI panel (such as ...
- Core Job Role Keywords: Ptw Machine Operator (pull-through / Portal Type Welding) Saw Operator (submerged Arc Welding) Heavy Structural Welder / Automation Operator H-beam / I-beam Assembly & Welding Operator Technical & Operational Keywords: Submerged Arc Welding (saw) Process Plc / Hmi Touch Screen Machine Control Welding Parameters (voltage
- Amperage
- Travel Speed
- Wire Feed) Flux Recovery & Management Systems Hydraulic Clamping & Web-flange Alignment Automated Gantry Welding Lines Engineering & Quality Keywords: Structural Steel Fabrication Drawings & Symbols Weld Bead Profile Inspection & Penetration Check Pre-engineered Building (peb) Components Overhead Cranes & Heavy Material Handling Maintenance & Safety Keywords: Contact Tip & Nozzle Maintenance Slag & Flux Clearing Shop-floor Safety & Welding Ppe (auto-darkening Helmets
- Shields) Part 2: Job Description (jd) Company: Prakash Metallics Pvt. Ltd. (or Similar Heavy Steel / Peb Manufacturing Units) Functional Area: Production / Heavy Fabrication / Structural Steel Manufacturing Position: Ptw Machine Operator (pull-through Welding / Submerged Arc Welding) Reports To: Production Supervisor / Shift In-charge 1. Job Purpose To Set Up
- Operate
- And Monitor The Automated Pull-through Welding (ptw) / Portal Type Welding Machine Utilizing Submerged Arc Welding (saw) Technology To Produce High-strength Structural H-beams And I-beams Efficiently
- Ensuring Strict Compliance With Engineering Drawings
- Quality Standards
- And Safety Regulations. 2. Key Responsibilities & Duties Machine Setup & Alignment: Align Web And Flange Plates Accurately On The Machine Bed Using Guide Rollers And Hydraulic Clamping Systems. Set Up Welding Heads
- Ground Connections
- And Wire Feeds For The Submerged Arc Welding (saw) Process. Parameter Configuration & Operation: Input And Adjust Operational Parameters Via The Plc / Hmi Panel (such As Welding Current/amperage
- Arc Voltage
- And Pull-through Travel Speed) According To Material Thickness. Monitor The Continuous Automated Welding Run To Ensure Smooth
- Uniform Bead Formation Without Arc Breaks. Flux & Wire Management: Monitor And Manage The Continuous Wire Feed Mechanisms And Electrode Spools. Operate And Maintain The Flux Recovery System To Recycle Unspent Flux And Clear Slag Effectively. Quality & Inspection: Inspect Finished H/i-beams For Correct Alignment
- Dimensional Accuracy
- Lack Of Distortion
- And Flawless Weld Penetration/bead Profile. Coordinate With Quality Control Inspectors For Destructive/non-destructive Testing Preparation Where Required. Routine Maintenance & Housekeeping: Perform Routine Pre- And Post-shift Machine Inspections. Clean Flux Hoppers
- Clear Slag/debris
- And Replace Worn-out Contact Tips Or Welding Consumables Proactively. Safety Compliance: Follow All Industrial Safety Rules
- Use Mandated Welding Ppe (helmets
- Protective Clothing
- Heat-resistant Gloves
- Safety Boots)
- And Ensure A Hazard-free Work Zone