Quality Manager (Corrugation)

Quality Manager (Corrugation)

1 Nos.
133669
Full Time
10.0 Year(s) To 18.0 Year(s)
12.00 LPA TO 14.00 LPA
Production / Quality / Maintenance
Printing/Packaging
Any - Any Graduation
Job Description:
The Quality Manager will oversee the entire quality assurance and control framework of our high-volume corrugation manufacturing plant in Pune. This role requires a technical expert to implement rigorous testing standards, minimize rejection rates, and manage customer compliance audits.
 
Core Responsibilities
Quality Assurance & Systems
  • Maintain and upgrade ISO 9001, ISO 14001, and BRC/FSSC standards.
  • Establish standard operating procedures (SOPs) for the corrugator and conversion sections.
  • Drive root cause analysis (RCA) using 8D, 5-Why, and Ishikawa methods.
  • Implement statistical process control (SPC) to track production trends.
Testing & Lab Management
  • Oversee laboratory testing of raw materials like kraft paper and starch.
  • Monitor critical parameters like GSM, Bursting Factor (BF), and moisture.
  • Validate finished product testing including Box Compression Test (BCT) and Edge Crush Test (ECT).
  • Calibrate all testing equipment regularly to ensure measurement accuracy.
Supplier & Customer Relations
  • Audit paper mills and chemical vendors to ensure raw material consistency.
  • Resolve customer quality complaints with speed and corrective actions.
  • Lead technical discussions with major client accounts during site audits. [1]
Required Qualifications
Education & Experience
  • Experience: Minimum 10 to 15 years in corrugation quality management.
  • Education: B.Tech or Diploma in Packaging Technology, Printing, or Chemical Engineering.
  • Industry: Core corrugated packaging, monocartons, or paper conversion manufacturing.
Technical Skills
  • Deep knowledge of 3/5/7-ply automatic corrugation plants.
  • Expert understanding of paper chemistry, bonding, and warping defects.
  • Certification in Lean Six Sigma (Green or Black Belt) is highly preferred.
  • Proficiency in ERP systems (like SAP) and statistical software.
Key Performance Indicators (KPIs)
  • Defect Reduction: Lowering internal and external rejection PPM (Parts Per Million).
  • Cost Savings: Reducing waste generated from poor quality or bad bonding.
  • Audit Scores: Achieving green status in all third-party and customer compliance audits.
  • Turnaround Time: Minimizing the closure time of customer complaints.
Key Skills :
Company Profile

Find with boxes, all types of attachments and accessories – plates, partitions, trays, caps, and sleeves.We supply 3-ply and 5-ply boards as well as jumbo rolls in all BFs and GSM range of 120 to 400

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