PTW MACHINE OPERATOR FOR FRBRICATION PLANT - BERLA, BEMETARA CHHATTISGARH
Job Description:
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Machine Setup & Alignment:
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Align web and flange plates accurately on the machine bed using guide rollers and hydraulic clamping systems.
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Set up welding heads, ground connections, and wire feeds for the Submerged Arc Welding (SAW) process.
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Parameter Configuration & Operation:
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Input and adjust operational parameters via the PLC / HMI panel (such as welding current/amperage, arc voltage, and pull-through travel speed) according to material thickness.
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Monitor the continuous automated welding run to ensure smooth, uniform bead formation without arc breaks.
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Flux & Wire Management:
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Monitor and manage the continuous wire feed mechanisms and electrode spools.
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Operate and maintain the flux recovery system to recycle unspent flux and clear slag effectively.
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Quality & Inspection:
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Inspect finished H/I-beams for correct alignment, dimensional accuracy, lack of distortion, and flawless weld penetration/bead profile.
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Coordinate with quality control inspectors for destructive/non-destructive testing preparation where requir
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VINAYAK JOB CONSULTY
SHASHI PRABHA
CONTACT-
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Routine Maintenance & Housekeeping:
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Perform routine pre- and post-shift machine inspections.
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Clean flux hoppers, clear slag/debris, and replace worn-out contact tips or welding consumables proactively.
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Safety Compliance:
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Follow all industrial safety rules, use mandated welding PPE (helmets, protective clothing, heat-resistant gloves, safety boots), and ensure a hazard-free work zone.
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VINAYAK JOB CONSULTY
SHASHI PRABHA
CONTACT-
Key Skills :
- Core Job Role Keywords: Ptw Machine Operator (pull-through / Portal Type Welding) Saw Operator (submerged Arc Welding) Heavy Structural Welder / Automation Operator H-beam / I-beam Assembly & Welding Operator Technical & Operational Keywords: Submerged Arc Welding (saw) Process Plc / Hmi Touch Screen Machine Control Welding Parameters (voltage
- Amperage
- Travel Speed
- Wire Feed) Flux Recovery & Management Systems Hydraulic Clamping & Web-flange Alignment Automated Gantry Welding Lines Engineering & Quality Keywords: Structural Steel Fabrication Drawings & Symbols Weld Bead Profile Inspection & Penetration Check Pre-engineered Building (peb) Components Overhead Cranes & Heavy Material Handling Maintenance & Safety Keywords: Contact Tip & Nozzle Maintenance Slag & Flux Clearing Shop-floor Safety & Welding Ppe (auto-darkening Helmets
- Shields) Part 2: Job Description (jd) Company: Prakash Metallics Pvt. Ltd. (or Similar Heavy Steel / Peb Manufacturing Units) Functional Area: Production / Heavy Fabrication / Structural Steel Manufacturing Position: Ptw Machine Operator (pull-through Welding / Submerged Arc Welding) Reports To: Production Supervisor / Shift In-charge 1. Job Purpose To Set Up
- Operate
- And Monitor The Automated Pull-through Welding (ptw) / Portal Type Welding Machine Utilizing Submerged Arc Welding (saw) Technology To Produce High-strength Structural H-beams And I-beams Efficiently
- Ensuring Strict Compliance With Engineering Drawings
- Quality Standards
- And Safety Regulations. 2. Key Responsibilities & Duties Machine Setup & Alignment: Align Web And Flange Plates Accurately On The Machine Bed Using Guide Rollers And Hydraulic Clamping Systems. Set Up Welding Heads
- Ground Connections
- And Wire Feeds For The Submerged Arc Welding (saw) Process. Parameter Configuration & Operation: Input And Adjust Operational Parameters Via The Plc / Hmi Panel (such As Welding Current/amperage
- Arc Voltage
- And Pull-through Travel Speed) According To Material Thickness. Monitor The Continuous Automated Welding Run To Ensure Smooth
- Uniform Bead Formation Without Arc Breaks. Flux & Wire Management: Monitor And Manage The Continuous Wire Feed Mechanisms And Electrode Spools. Operate And Maintain The Flux Recovery System To Recycle Unspent Flux And Clear Slag Effectively. Quality & Inspection: Inspect Finished H/i-beams For Correct Alignment
- Dimensional Accuracy
- Lack Of Distortion
- And Flawless Weld Penetration/bead Profile. Coordinate With Quality Control Inspectors For Destructive/non-destructive Testing Preparation Where Required. Routine Maintenance & Housekeeping: Perform Routine Pre- And Post-shift Machine Inspections. Clean Flux Hoppers
- Clear Slag/debris
- And Replace Worn-out Contact Tips Or Welding Consumables Proactively. Safety Compliance: Follow All Industrial Safety Rules
- Use Mandated Welding Ppe (helmets
- Protective Clothing
- Heat-resistant Gloves
- Safety Boots)
- And Ensure A Hazard-free Work Zone
Company Profile
Manufacturer of rail crossover switch & metal liner since 2004 in Raipur, Chhattisgarh.
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